槽式电缆桥架自动化生产线配套设备技术条件(伺服)
automatic production line of cable rack (servo)
1 成型工艺 forming processing
开卷→整平→夹送、冲孔→成型→定尺、切断→收料
uncoiler-flatting-clampz&punching-forming-postttioning&cutting-collection
2 设备性能 equipment capacity
可根据生产需要轧制个带钢宽度100mm≤§≤860mm多种规格的电缆桥架及其他结构产品。
the production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在线冲孔时生产速度:2.5~5米/分钟。
line speed:2.5-5m/min
成型设备连续成型速度时:10~15米/分钟。
continuous forming speed:10-15m/min
板材料厚:1~2mm。steel thickness:1-2mm
材质要求:q235冷轧板。material :q235
生产线分自动和手动两种操作方式,可实现联动和分段运转作业。
the production line divide into two operations: automatic &handle. it can work with linkage and subsection .
3 设备主要组成 equipment structure
全套设备由开卷机、ml-900整平机、jf21-200冲床、冲模、伺服送料装置、导向机架、成型主机、跟踪切断、定尺装置、收料台和电器控制等部件组成。
the whole equipment consists of uncoiler,ml-900 flatting device,jf-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, postttioning device, collection table and electrical control. etc
4 各部件的主要技术参数 main part technical data
4.1 动力开卷机 uncoiler
材料宽度:1200mm steel width:860mm
材料重量:10000kg steel weight:5000kg
材料内径:460~510mm inner dia:460-510mm
材料外径:1200mm outer dia:1200mm
驱动功率:电机与减速机一体化,5.5kw变频电机
driver power: frequency conversion and reducer, 5.5kwfrequcncy conversion
结构型式:悬臂内涨支撑式,尾部手动操作,气动压料臂。
structure type: operation by hand,
4.2 整平机 flatting device
工作辊数:11辊,上4下5,另外2辊为夹送辊
rollers:11 rollers,up4/down5.other rollers for clamping .
校平工作范围:料厚1~2mm,板宽100~860mm
work range: thickness 1-2mm,width100-860mm
驱动功率:5.5kw变频电机 power:5.5kwfrequency conversion
减速机型号:zq250 type reducer
校平速度:3~10米/分钟 flatting speed:3-10m/min
附带上下加强托轮1对 parenthesis one pair of wheel
4.3 连续冲孔模具 continuous punching mould
模具数量: 6套
qty: 6 sets.
冲模材质:cr12 淬火
punching material:cr12 quenching
4.4 伺服送料装置 servo-feeding device
多段式送料,内存十组记忆功能excessive section type feeding, ten memory function
人机界面数控系统cnc control
采用三菱伺服马达mitsubishi servo-motor
4.5 托料架(用于缓冲段)feeding table (amortize)
滚筒式,两端有轴承支撑,数量:3套,用于托料和储料下限位。
rollers type both sides have been supported by axletreesqty:3 sets.