6ES7432-1HF00-0AB0 辽源市
四机联动实现船舶工件焊接效率提升60%
德国北部基尔市,霍瓦特-德意志造船股份有限公司采用多台克鲁斯QRC系列焊接机器人进行船舶焊接工作。机器人变位机由2个固定双龙门和4个水平轴组成,形成了3500mm纵深及总工作面积10m*12m的工作区域,变位机线性导轨位移长度1-120m,机器人高精度同步控制X、Y、Z多个外部轴。
同时8台600A焊接电源保障焊接工作的持续高效,电弧跟踪和喷嘴传感技术,实现焊接过程中超精细控制,保障焊接质量,配合QIROX快速焊接编程软件和即时机器人编程系统IRPS实现自主焊接,焊接效率提升60%,轻松完成小批量、多品类工件的自动焊接工作。
厚板焊接
双丝焊-超高效率,深熔焊-单面焊接双面成型
船舶领域有较多复杂型工件,面临超高的焊接难度。如德国肖特尔Schottel船舶制造公司的360°推进器,该部件包括了螺旋桨动力传递用的锥齿轮,用于连接船体,推进器的锥形支撑管需要承受特殊的作用力,对刚性和密闭性要求极高,因此选用克鲁斯的焊接工艺——双丝复合焊,该工艺一次成型且焊接质量高,能够单面焊接、双面成型,满足工件对刚性、密闭性的严苛要求。
船舶工件使用CLOOS双丝复合焊
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